
PU Lined Elastomer Sleeve Flanged Round Port Pneumatic Actuation Knife Gate Valve
Automated Isolation with Zero-Wear Technology for Severe Service
This valve is the premium solution for automating demanding processes that involve highly abrasive, high-density slurries and corrosive chemicals. It combines the efficiency of Pneumatic Actuation with the unparalleled protection of a Full Polyurethane (PU) Elastomer Sleeve.
The PU liner completely isolates all metallic body components from the flowing media, virtually eliminating wear, erosion, and corrosion caused by aggressive particles. The result is a system that provides rapid, high-cycle automation without compromising structural integrity or service life, secured by a robust Flanged connection.
Key Features & Extreme Automation Advantages
| Feature Category | Technical Detail | Core Operational Benefit |
| Wear Protection | Full PU Elastomer Sleeve | Unmatched resistance to abrasive wear and corrosion; the resilient liner shields the body, drastically extending service life in severe slurry applications. |
| Automation | Pneumatic Cylinder Actuator | Enables rapid, high-frequency on/off cycling, essential for automated batch sequencing, filter press feed, and quick process control. |
| Sealing Security | Sleeve-to-Gate Sealing (Bi-Directional) | Provides a reliable, tight shut-off in both directions by compressing the flexible elastomer sleeve around the gate when closed. |
| Structural Integrity | Flanged Connection | Offers the highest structural strength and security, ideal for resisting pipe stresses and ensuring a reliable, leak-proof seal in automated, high-pressure systems. |
| Flow Efficiency | Round Port & Full Bore | The full opening prevents flow restriction, minimizing turbulence, head loss, and localized wear. |
| System Integration | Rising Stem Design (Typically) | Facilitates the easy mounting of limit switches and positioners onto the actuator yoke for accurate feedback to the Plant Control System (PCS). |
Technical Specifications (Standard Pneumatic Model)
| Parameter | Specification Range |
| Liner Material | Polyurethane (PU) (Superior Abrasion Resistance) |
| Actuation Method | Pneumatic Cylinder (Standard Double-Acting) |
| Connection Type | Flanged (ANSI 150/300 or PN10/16) |
| Stem Design | Rising Stem (Standard) or Non-Rising Stem (Optional) |
| Port / Flow | Round Port / Full Bore |
| Body Material | Ductile Iron (Standard), Cast Steel, or Stainless Steel (Protected by PU Liner) |
| Gate Material | Stainless Steel (SS316) with specialized finishing for smooth cycling. |
| Service Media | Highly abrasive slurries, mineral concentrates, mine tailings, dense media separation (DMS), and abrasive chemicals. |
Target Industry Applications
This automated, zero-wear valve is critical for maintaining efficiency and safety in the most aggressive fluid processes:
- Mining & Mineral Processing: Automated control of high-concentration slurry transfer, filter press feed lines, and flotation circuits.
- Chemical Processing: High-cycle isolation of abrasive catalysts, fine powders, and corrosive slurries.
- Wastewater Treatment: Automated control of high-grit sludge, dewatering systems, and chemical dosing.
Integration Package: The pneumatic actuator is fully configured for automation. We offer complete accessory packages, including Solenoid Valves, High-Resolution Positioners, and Limit Switch Boxes, for immediate and reliable integration with your DCS or PLC system.
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