API 6D Fully Welded Buried Trunnion Ball Valve (Reduced Pressure Drop)

This product is a highly specialized Fully Welded Buried Ball Valve conforming to API 6D standards. It is a Trunnion Mounted (Fixed) design, specifically engineered for direct burial and use in high-pressure, high-volume oil and gas pipelines where minimal pressure drop and maximum flow efficiency are critical.

The full-bore or optimized reduced-bore design minimizes flow resistance, making it one of the most efficient valves available.

📋 Technical Specifications

 

ParameterDetail / Standard
Valve TypeTrunnion Mounted (Fixed) Ball Valve
ConstructionFully Welded Body (Cylindrical)
InstallationBuried/Underground Service (No exposed flanges)
Design StandardAPI 6D
Size Range4” to 56”
Pressure Rating150LB to 2500LB (ASME Class)
Working Temperature-29°C – 120°C or -46°C- 120°C
End ConnectionButt-Weld Connection 
Body MaterialsA105 (Carbon Steel), LF2 (Low-Temp Carbon Steel), F51 (Duplex SS)
Operation ModeManual, Electric, Pneumatic, Gas-Over-Oil (Hydraulic-Pneumatic Linkage)

⭐ Core Design and Performance

 

  1. Lowest Pressure Drop: The valve is noted for having one of the lowest pressure losses across all valve types at nominal flow rates. When fully open, the flow coefficient is nearly zero, equivalent to the flow resistance of a pipe segment of the same length.

  2. Optimized Flow Channel:

    • Reduced Bore Optimization: For the reduced-bore model, advanced fluid analysis and theoretical calculations are used to design the flow channel. This maximizes the valve’s flow capacity and minimizes the flow resistance caused by the reduced diameter section.

  3. Fully Welded Body: The body is entirely welded shut, eliminating potential leakage points associated with body flanges or bolted connections. This is crucial for buried service where maintenance access is difficult and high pipeline integrity is required.

  4. Trunnion Mounted: The fixed ball design ensures reliable, low-torque operation even at maximum pipeline pressure, making actuation easier and less costly.

🏭 Application and Reliability

 

  • Application Industry: Primarily used in Petroleum and Natural Gas transmission pipelines.

  • Buried Service: Specifically designed for underground installation, offering high resistance to external stress and environmental corrosion due to the robust welded body and use of suitable materials (like LF2 for lower temperatures).

  • High Integrity: The welded construction and API 6D compliance provide the highest level of safety and reliability for major transmission lines.

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