Cast Iron Flap Gate Valve (Non-Return/Overflow Valve)

The Cast Iron Flap Gate Valve (also referred to as a Flap Valve or Tide Gate) is a specialized, one-way non-return valve primarily used in water supply, drainage, and sewage treatment systems. Its simple, passive operation makes it ideal for preventing backflow or overflow.

 

Key Features and Function

 

  • Primary Function: To allow media (typically water or sewage) to exit a pipe or channel while automatically preventing any backflow (non-return) from entering the system. It also acts as an overflow device.
  • Passive Operation: The valve operates solely on the differential pressure of the fluid; it opens when the pressure inside the pipe exceeds the pressure outside (or the water level), and it closes when the flow ceases or reverses.
  • Material: Constructed from durable Cast Iron, providing strength and longevity for use in harsh underground and submerged environments.

 

Applications

 

This valve is predominantly utilized in civil engineering and water infrastructure projects:

  • Sewage Treatment Plants: Preventing treated water from flowing back into the facility.
  • Drainage Systems: Installed at the end of culverts or outfall pipes where they discharge into rivers, lakes, or the sea, preventing high tides or floodwaters from entering the drainage network.
  • Stormwater Management: Controlling the discharge of stormwater.

 

Installation Methods

 

The Cast Iron Flap Valve is designed for secure, external mounting:

  1. Concrete Installation: Installed on the wall or the end of a water channel by secondary concrete casting, which fully embeds and seals the valve body into the structure.
  2. Fastener Installation: Installed on the wall or the end of a pipe using fasteners, expansion anchors, and sealant for a robust mechanical and leak-tight connection.

 

Main Component Materials

 

NO.Part NameMaterialNotes
1Body Cast IronProvides structural rigidity and corrosion resistance in submerged environments.
2DiscCast IronThe moving “flap” that opens to allow flow and closes to prevent backflow.
3SeatMetalCreates a hard, durable sealing surface with the disc.
4Hinge2Cr13 (Stainless Steel 420 – SS420)Corrosion-resistant stainless steel for smooth pivoting action.
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