
Cast Iron Flap Gate Valve (Non-Return/Overflow Valve)
The Cast Iron Flap Gate Valve (also referred to as a Flap Valve or Tide Gate) is a specialized, one-way non-return valve primarily used in water supply, drainage, and sewage treatment systems. Its simple, passive operation makes it ideal for preventing backflow or overflow.
Key Features and Function
- Primary Function: To allow media (typically water or sewage) to exit a pipe or channel while automatically preventing any backflow (non-return) from entering the system. It also acts as an overflow device.
- Passive Operation: The valve operates solely on the differential pressure of the fluid; it opens when the pressure inside the pipe exceeds the pressure outside (or the water level), and it closes when the flow ceases or reverses.
- Material: Constructed from durable Cast Iron, providing strength and longevity for use in harsh underground and submerged environments.
Applications
This valve is predominantly utilized in civil engineering and water infrastructure projects:
- Sewage Treatment Plants: Preventing treated water from flowing back into the facility.
- Drainage Systems: Installed at the end of culverts or outfall pipes where they discharge into rivers, lakes, or the sea, preventing high tides or floodwaters from entering the drainage network.
- Stormwater Management: Controlling the discharge of stormwater.
Installation Methods
The Cast Iron Flap Valve is designed for secure, external mounting:
- Concrete Installation: Installed on the wall or the end of a water channel by secondary concrete casting, which fully embeds and seals the valve body into the structure.
- Fastener Installation: Installed on the wall or the end of a pipe using fasteners, expansion anchors, and sealant for a robust mechanical and leak-tight connection.
Main Component Materials
| NO. | Part Name | Material | Notes |
| 1 | Body | Cast Iron | Provides structural rigidity and corrosion resistance in submerged environments. |
| 2 | Disc | Cast Iron | The moving “flap” that opens to allow flow and closes to prevent backflow. |
| 3 | Seat | Metal | Creates a hard, durable sealing surface with the disc. |
| 4 | Hinge | 2Cr13 (Stainless Steel 420 – SS420) | Corrosion-resistant stainless steel for smooth pivoting action. |
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