PU Lined Elastomer Sleeve Flanged Round Port Pneumatic Actuation Knife Gate Valve

Automated Isolation with Zero-Wear Technology for Severe Service

 

This valve is the premium solution for automating demanding processes that involve highly abrasive, high-density slurries and corrosive chemicals. It combines the efficiency of Pneumatic Actuation with the unparalleled protection of a Full Polyurethane (PU) Elastomer Sleeve.

The PU liner completely isolates all metallic body components from the flowing media, virtually eliminating wear, erosion, and corrosion caused by aggressive particles. The result is a system that provides rapid, high-cycle automation without compromising structural integrity or service life, secured by a robust Flanged connection.

Key Features & Extreme Automation Advantages

 

Feature CategoryTechnical DetailCore Operational Benefit
Wear ProtectionFull PU Elastomer SleeveUnmatched resistance to abrasive wear and corrosion; the resilient liner shields the body, drastically extending service life in severe slurry applications.
AutomationPneumatic Cylinder ActuatorEnables rapid, high-frequency on/off cycling, essential for automated batch sequencing, filter press feed, and quick process control.
Sealing SecuritySleeve-to-Gate Sealing (Bi-Directional)Provides a reliable, tight shut-off in both directions by compressing the flexible elastomer sleeve around the gate when closed.
Structural IntegrityFlanged ConnectionOffers the highest structural strength and security, ideal for resisting pipe stresses and ensuring a reliable, leak-proof seal in automated, high-pressure systems.
Flow EfficiencyRound Port & Full BoreThe full opening prevents flow restriction, minimizing turbulence, head loss, and localized wear.
System IntegrationRising Stem Design (Typically)Facilitates the easy mounting of limit switches and positioners onto the actuator yoke for accurate feedback to the Plant Control System (PCS).

 

Technical Specifications (Standard Pneumatic Model)

 

ParameterSpecification Range
Liner MaterialPolyurethane (PU) (Superior Abrasion Resistance)
Actuation MethodPneumatic Cylinder (Standard Double-Acting)
Connection TypeFlanged (ANSI 150/300 or PN10/16)
Stem DesignRising Stem (Standard) or Non-Rising Stem (Optional)
Port / FlowRound Port / Full Bore
Body MaterialDuctile Iron (Standard), Cast Steel, or Stainless Steel (Protected by PU Liner)
Gate MaterialStainless Steel (SS316) with specialized finishing for smooth cycling.
Service MediaHighly abrasive slurries, mineral concentrates, mine tailings, dense media separation (DMS), and abrasive chemicals.

Target Industry Applications

 

This automated, zero-wear valve is critical for maintaining efficiency and safety in the most aggressive fluid processes:

  • Mining & Mineral Processing: Automated control of high-concentration slurry transfer, filter press feed lines, and flotation circuits.
  • Chemical Processing: High-cycle isolation of abrasive catalysts, fine powders, and corrosive slurries.
  • Wastewater Treatment: Automated control of high-grit sludge, dewatering systems, and chemical dosing.

Integration Package: The pneumatic actuator is fully configured for automation. We offer complete accessory packages, including Solenoid Valves, High-Resolution Positioners, and Limit Switch Boxes, for immediate and reliable integration with your DCS or PLC system.

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