Cast Steel WCB Bolted Bonnet Gate Valve with A105N Bypass

This product is a highly reliable Wedge Gate Valve constructed from Cast Carbon Steel (A216 WCB), featuring a standard Bolted Bonnet design. It is manufactured to the latest API 600 standard and is designed for robust ON/OFF isolation across a wide range of industrial applications, particularly in general oil, gas, and water service.

The inclusion of an A105N Bypass is essential for large, high-pressure valves to facilitate opening and protect the internal components.

📋 Key Features and Specifications

 

ParameterDetail / Standard
Valve TypeWedge Gate Valve
Body MaterialCast Carbon Steel (A216 WCB)
Bonnet TypeBolted Bonnet 
Bypass MaterialA105N (Forged Carbon Steel)
Size Range2” to 36”
Pressure RatingASME CL 150 to 2500
Temperature Range (Design)-196°C to 650°C (Actual WCB use is -2°C to 425°C)
Design StandardAPI 600 (Latest Version), ASME B 16.34
End ConnectionsFlange (ASME B 16.5/B 16.47) or Butt-Weld (ASME B 16.25)
Testing StandardAPI 598

⭐ Core Design and Function

 

  1. Bolted Bonnet Design: This is the most common bonnet type for ASME Class 150 through 600 valves. It uses bolts to secure the bonnet to the body, allowing access for maintenance. (Note: The description mentions both “Bolted Bonnet” and “Pressure Seal Bonnet”—the WCB and A105 bypass strongly suggest the Bolted Bonnet is the primary design, used up to CL 900).

  2. A105N Bypass Valve: For large or high-pressure gate valves, a smaller bypass valve is attached. The A105N forged carbon steel material provides reliable strength. The bypass is used to equalize pressure across the main wedge before opening the main gate, which significantly reduces the operating torque and prevents seat damage.

  3. Operation: Outside Screw and Yoke (OS&Y) design is standard, featuring a rising stem for visible position indication and threads protected from the media.

  4. Flow: When fully open, the gate valve provides minimal pressure drop, acting essentially as a straight piece of pipe. It is designed for full ON/OFF isolation and should not be used for throttling.

  5. Wedge Options: Available with Elastic or Solid Wedges with full guidance to ensure tight shut-off and minimize wear.

  6. Actuation: Suitable for Handwheel, Bevel Gear Operator (for larger sizes), or various Actuators (Electric/Pneumatic).

🏭 Application

 

This valve is widely used for general non-corrosive service in:

  • Oil and Gas Pipelines

  • Power Generation Facilities (non-critical service)

  • Water and Utility Systems

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